SG Power Product Pvt. Ltd.

500 kVA Servo Stabilizer Manufacturers & Suppliers in India – 3 Phase, Oil Cooled

Written and reviewed by the SG Power technical team at SG Power Products Pvt. Ltd.  |  Last updated: 6 November 2026

Among 500 kVA servo stabilizer manufacturers in India, SG Power Products Pvt. Ltd. makes the three-phase 500 kVA oil cooled servo stabilizer in its own Ghaziabad factory. Each unit holds the output within ±1% when the mains rises or falls. It safely runs about 320 kW of connected load.

As 500 kVA servo stabilizer suppliers in Noida, we sell direct, not through traders. The 500 kVA unit is the largest model in our standard oil cooled range, a high-capacity unit built for large plants and buildings on round-the-clock duty. Factory owners, hospitals, malls, campuses, EPC contractors and consultants across India buy from us at factory prices.

SG Power 500 kVA three phase oil cooled servo stabilizer, made in India
SG Power KNEUTRON oil cooled servo stabilizer

500 kVA Servo Stabilizer at a Glance

In short, SG Power’s 500 kVA servo stabilizer is a three-phase, oil cooled KNEUTRON unit listed in its catalogue with a 170–280V per phase input. Its datasheet guarantees 410V phase-to-phase output within ±1% at 97% efficiency. It carries about 696 A per phase and safely runs about 320 kW.

BrandKNEUTRON, made by SG Power Products Pvt. Ltd. in India
Capacity500 kVA (400 kW at 0.8 power factor)
Safe running loadAbout 320 kW, with a 25% margin
PhaseThree phase
CurrentAbout 696 A per phase at 415V
CoolingOil cooled (ONAN: oil natural, air natural)
Output410V ±1% phase to phase and 230V ±1% phase to neutral, 97% efficiency tested to IS 2026 (Part 1), 100% load continuously (SG Power datasheet)
Model500 kVA Oil Cooled, 170–280V per phase (SG Power datasheet); other input ranges on request
PriceOn request
SupplyAcross India, from Noida and the Ghaziabad factory; service in 127+ cities

* Prices are indicative. For the latest price, contact SG Power.

Source: SG Power product catalogue (February 2026), the KNEUTRON servo stabilizer catalogue and SG Power's 500 kVA oil cooled datasheet. Load and current figures are calculated at 415V and a 0.8 power factor. Checked November 2026.

Table of Contents

  1. 500 kVA Servo Stabilizer at a Glance
  2. Buy Your 500 kVA Servo Stabilizer Direct From the Manufacturer
  3. What Is a 500 kVA Servo Stabilizer?
  4. What Voltage Problems Does a 500 kVA Servo Stabilizer Correct?
  5. How Much Load Can a 500 kVA Servo Stabilizer Run?
  6. How to Calculate If 500 kVA Is the Right Size
  7. 400 kVA vs 500 kVA vs Larger Loads: Which Do You Need?
  8. 500 kVA Servo Stabilizer Price in India
  9. Dimmer, Linear or Static: Which 500 kVA Stabilizer Type?
  10. One 500 kVA Unit or Two Smaller Units?
  11. What Input Voltage Range Does the 500 kVA Stabilizer Cover?
  12. Balanced or Unbalanced 500 kVA Servo Stabilizer?
  13. What Are the 500 kVA Servo Stabilizer Specifications?
  14. What Features and Protections Does the 500 kVA Unit Have?
  15. Why Is a 500 kVA Servo Stabilizer Oil Cooled?
  16. 500 kVA Servo Stabilizer or HT AVR Transformer?
  17. Where Should a 500 kVA Oil Cooled Stabilizer Be Placed?
  18. Where Is a 500 kVA Servo Stabilizer Used?
  19. How to Install and Maintain a 500 kVA Servo Stabilizer
  20. What 500 kVA Stabilizer Tips Do Indian Plant Engineers and Electricians Share?
  21. How to Choose 500 kVA Servo Stabilizer Manufacturers and Suppliers
  22. How to Buy a 500 kVA Servo Stabilizer From SG Power
  23. Why Choose SG Power Among 500 kVA Servo Stabilizer Manufacturers?
  24. Trusted by Government Bodies, PSUs and Companies
  25. SG Power Customer Ratings and Reviews
  26. 500 kVA Servo Stabilizer Manufacturers and Suppliers in Noida and Delhi NCR
  27. 500 kVA Servo Stabilizer: Key Facts in Brief
  28. Frequently Asked Questions About 500 kVA Servo Stabilizers
  29. Get a Quote From 500 kVA Servo Stabilizer Manufacturers
  30. Sources and References

Buy Your 500 kVA Servo Stabilizer Direct From the Manufacturer

Buy your 500 kVA servo stabilizer direct from SG Power, the manufacturer that designs each unit, winds its transformers and tests it before dispatch. We can set its input range and design to suit your site. You also get factory pricing and free sizing from your load list.

From SG Power (Manufacturer)From a Trader or Reseller
Factory pricing, no middleman marginReseller margin added
Input range and design matched to your site voltageStock model, whatever is available
Sizing by the team that builds the unitAdvice varies by seller
Transformers and variacs wound and tested in-houseSource of parts often unknown
Every unit tested through 173 checkpointsTesting depends on the source
Service network in 127+ citiesDepends on the reseller

What Is a 500 kVA Servo Stabilizer?

A 500 kVA servo stabilizer is an automatic voltage regulator rated to carry 500 kilovolt-amperes of load while holding the output steady through voltage fluctuation. A microcontroller senses the voltage, and a motor-driven variac (a variable autotransformer) and buck-boost transformer add or remove volts. SG Power's 500 kVA unit is three phase and oil cooled.

It is also called a 500 kVA servo voltage stabilizer, a 500 kVA servo controlled voltage stabilizer or a 500 kVA 3 phase servo stabilizer. Other names are a 500 kVA automatic voltage regulator (AVR), a servo voltage regulator or an industrial voltage stabilizer. Some buyers search for a 500kva stabilizer or spell it servo stabiliser. On GeM, the Government e-Marketplace, such units are listed as a servo motor operated automatic line voltage corrector. Each of the three phases has its own variac, buck-boost transformer and stepper motor. To see how the correction works step by step, read how a servo stabilizer works.

Part of a 500 kVA UnitWhat It Does
KNEUTRON microcontrollerMeasures input and output voltage with true RMS sensing and decides the correction
AC stepper motorTurns the variac of each phase in small, smooth steps
Variac (dimmer)Sets how much correction each phase needs
Buck-boost transformerAdds volts when the mains is low and removes them when it is high
Insulating oilCools and insulates the transformers
Steel tankHolds the oil and passes heat to the surrounding air

What Voltage Problems Does a 500 kVA Servo Stabilizer Correct?

A 500 kVA servo stabilizer corrects slow, lasting voltage changes across a plant: low voltage by day, high voltage at night, and uneven voltage between phases. It cannot stop lightning spikes, power cuts or harmonics. Those need a surge protection device, a DG set or UPS, and a harmonic study.

Voltage ProblemCommon CauseCorrected by a 500 kVA Servo Stabilizer?
Low voltage (sag)Long or overloaded lines, large loads starting nearby, sites at the end of a lineYes, within the input band
High voltage (swell)Light load at night, on holidays and in rain, or sites close to a substationYes, within the input band
Unbalanced phasesMany users on one line, or single-phase loads spread unevenlyYes, with an unbalanced design
Spikes and surgesLightning and switching of large loadsNo; fit a surge protection device
Power cutsGrid or feeder failureNo; use a DG set or UPS
HarmonicsDrives, rectifiers and other non-linear loadsNo; have a power analyser study done against limits such as IEEE 519

Large plants with many drives, rectifiers or UPS systems often have harmonic currents, a common power quality problem that heats transformers. SG Power’s catalogue also lists K-rated transformers (K1, K13 and K20), made to customer specification, which are designed to carry such currents; see our transformers range.

How Much Load Can a 500 kVA Servo Stabilizer Run?

A 500 kVA servo stabilizer runs about 400 kW at its full kVA rating, at a 0.8 power factor. For daily use, keep the running load to about 320 kW, so a 25% margin covers motor starting current. Each phase then carries up to about 107 kW, and the unit draws about 696 A per phase.

Figure500 kVA Three Phase
Full rating500 kVA, or about 400 kW at 0.8 power factor
Safe running load (25% margin)About 320 kW
Running load per phaseAbout 107 kW
Full-load currentAbout 696 A per phase at 415V
Fits running loads fromAbout 256 kW to 320 kW

Safe running load = 500 kVA × 0.8 power factor ÷ 1.25. Current = 500,000 ÷ (1.732 × 415).

Typical loads a 500 kVA unit can carry, within about 320 kW in total:

Large factory: a machine shop with many CNC machines, or an injection moulding, printing or packaging plant with compressors and chillers

Hospital: imaging, operation theatres, ICUs, lifts and central air conditioning

Mall, hotel or office complex: lifts, escalators, chillers or VRV systems, lighting and IT

Campus or institution: hostels, labs, pumps and building services on one LT feeder

How to Calculate If 500 kVA Is the Right Size

To check whether 500 kVA is the right size, add the kW of every load that runs at the same time and divide by a 0.8 power factor. Then add a 25% margin and choose the next size up. A 500 kVA unit fits a running load of about 256 kW to 320 kW.

1

List the running load: add the kW of the machines, chillers and equipment that run together.

2

Convert kW to kVA: divide by 0.8.

3

Add a 25% margin: multiply by 1.25 for starting current and growth.

4

Choose the size: if the result is between 400 and 500 kVA, choose 500 kVA; above 500 kVA, ask about a custom build or two units.

Formula: Required kVA = running load (kW) ÷ 0.8 × 1.25

For example, a 300 kW running load needs 300 ÷ 0.8 × 1.25, or 468.8 kVA, so a 500 kVA servo voltage stabilizer fits. For more worked examples, see our guide on how to calculate servo stabilizer kVA.

For motors, size from the nameplate full-load current, which already includes motor efficiency; efficiency classes are set out in IS 12615, published by the Bureau of Indian Standards. Size the stabilizer on the load it protects, not on the rating of your distribution transformer.

Not sure which size fits? Send your load list, and we'll check it free.

400 kVA vs 500 kVA vs Larger Loads: Which Do You Need?

Choose 400 kVA for running loads up to about 256 kW and 500 kVA for about 256 to 320 kW. Both are SG Power oil cooled catalogue models. For loads above about 320 kW, ask about a custom build, two units on separate feeders, or an HT AVR transformer.

400 kVA500 kVAAbove 500 kVA
Safe running loadAbout 256 kWAbout 320 kWAbove about 320 kW
Current per phase (415V)About 556 AAbout 696 AAbove about 696 A
CoolingOil cooledOil cooledOil cooled
Catalogue input band170–280V per phase170–280V per phaseBuilt to order

Source: SG Power product catalogue (February 2026). Load and current calculated at 415V and 0.8 power factor.

When to look beyond 500 kVA: if your load is close to 320 kW, or large machines are planned within two years, plan for more capacity. Ask us about a larger custom unit or two units on separate feeders; SG Power’s catalogue states that servo stabilizers and transformers are also made to customer requirements. For loads under about 256 kW, the 400 kVA unit is enough.

500 kVA Servo Stabilizer Price in India

The 500 kVA servo stabilizer price depends on the input range, balanced or unbalanced design, oil quantity, protections and extras such as a bypass panel. Every 500 kVA unit is priced on request after a free load check. You get a written quote for the exact model, with oil, GST, freight and installation shown separately.

SG Power ModelPhasePrice
500 kVA oil cooled (170–280V per phase)Three phasePrice on request
500 kVA oil cooled, custom input rangeThree phasePrice on request
400 kVA oil cooledThree phasePrice on request
Above 500 kVA, custom buildThree phasePrice on request

Oil, GST, freight and installation are shown separately in the quote. * Prices are indicative. For the latest price, contact SG Power.

When you compare a 500 kVA stabilizer price across sellers, check that every quote is for a three-phase, oil cooled servo unit. The input range, design, oil fill and switchgear should also match. SG Power does not publish a fixed 500 kVA price list, because each unit is built for its site.

Why Do 500 kVA Prices Vary Online?

Online 500 kVA prices vary widely because sellers list very different products under the same rating. Tank size, oil fill, input range and switchgear differ, and some listings show placeholder prices. Compare the full specification, not the headline price.

What Differs Between ListingsWhy It Matters
Oil quantity and tank sizeMore oil and a larger tank keep the unit cooler on 24×7 duty
Input voltage rangeA wider range needs a larger transformer and more oil
Balanced or unbalanced designUnbalanced units correct each phase separately
Input and bypass switchgearA breaker and bypass panel at this rating add real cost
Regulation and efficiency±1% regulation and the efficiency figure, 97% tested to IS 2026 (Part 1), should be stated in writing
Correction speedListings checked in November 2026 range from about 8 to 40 volts per second; faster correction protects motors in quick dips
GST, freight, unloading and installationSome prices leave these out

Some listings show prices far too low for a 500 kVA unit, which usually means a placeholder price or a different product.

Want a 500 kVA servo stabilizer price for your site? Share your load and lowest voltage, and we'll send a written quote.

Dimmer, Linear or Static: Which 500 kVA Stabilizer Type?

A 500 kVA servo stabilizer can use a motor-driven dimmer (variac), a linear or rolling contact regulator, or, in static units, IGBT electronics instead of moving parts. Dimmer and linear types give smooth ±1% correction and tolerate motor starting well. Static units correct faster but rely on more complex electronics.

TypeHow It CorrectsPoints to Weigh
Servo, dimmer (variac) typeA servo motor turns a carbon brush over a round variac on each phaseStepless ±1% correction; brushes need yearly checks
Servo, linear or rolling contact typeRollers travel along a linear regulator instead of a brush on a round variacUsed at large ratings; rollers and track need periodic checks
Static (IGBT) typePower electronics adjust the voltage with no moving partsVery fast correction; more complex electronics, cooling and harmonic checks

SG Power’s KNEUTRON 500 kVA unit uses dimmer and buck-boost transformers rated for 100% load current, and its catalogue also lists linear servo voltage stabilizers. Tell us about your loads, and we’ll suggest the type that suits your plant.

One 500 kVA Unit or Two Smaller Units?

One 500 kVA servo stabilizer on the main LT supply is simpler and usually costs less than two smaller units. Two units, such as two 250 kVA stabilizers on separate feeders, keep half the plant protected if one is under service. Choose by how critical your loads are and how your LT panel is split.

One 500 kVA UnitTwo Smaller Units
Where it fitsAfter the main incomer, before the LT panelOn separate outgoing feeders
Cost and spaceUsually lower cost, one plinthTwo units, two plinths, more cabling
During service or a faultWhole site on bypassOnly one feeder on bypass
Best forFactories with one main load centreHospitals, data rooms and plants with critical and general feeders

Tell us how your LT panel is arranged when you ask for a quote, and we’ll suggest one or two units.

What Input Voltage Range Does the 500 kVA Stabilizer Cover?

SG Power’s 500 kVA oil cooled servo stabilizer datasheet guarantees a 170–280V per phase input, or 340–480V phase to phase, and holds the output at 410V phase to phase within ±1%. Where the voltage often falls below 170V on any phase, we build a 500 kVA wide range servo stabilizer to order.

ModelInput Band per PhasePhase to PhaseChoose This When
500 kVA Oil Cooled170–280V340–480VVoltage falls in the day or at the end of a long line, but rarely below 170V
500 kVA, custom rangeOn requestOn requestYour lowest recorded voltage is below 170V, or outside the standard band

The catalogue allows any input range to customer specification, and the KNEUTRON catalogue also lists three-phase input bands of 295–465V and 340–460V phase to phase. Online listings often quote phase-to-phase bands such as 300–470V or 340–480V; compare them with the per-phase band the datasheet guarantees. Record your lowest and highest voltage on each phase for a few days, including nights and holidays, and share the readings when you ask for a quote.

Balanced or Unbalanced 500 kVA Servo Stabilizer?

Choose a balanced 500 kVA servo stabilizer when three-phase motors, compressors and machines load each phase equally. Choose an unbalanced servo stabilizer design when hospitals, malls, hotels or campuses have lighting, ACs and IT spread unevenly across the phases. SG Power makes the 500 kVA unit in both designs.

DesignHow It CorrectsBest For
BalancedCorrects all three phases togetherFactories, motors, compressors and production lines
UnbalancedCorrects each phase on its ownHospitals, malls, hotels and campuses with single-phase loads

In an unbalanced building, size on the most heavily loaded phase. Each phase of a 500 kVA unit carries up to about 167 kVA, or about 107 kW with the 25% margin.

What Are the 500 kVA Servo Stabilizer Specifications?

SG Power’s 500 kVA servo stabilizer specifications follow its KNEUTRON oil cooled range, and its datasheet gives the guaranteed technical particulars. The unit regulates the output within ±1% at 97% efficiency, with an adjustable output delay of 3 to 200 seconds. Any other input range can be built to customer specification to suit the site.

ParameterSpecification
Rated capacity500 kVA, three phase, four wire (R/Y/B/N)
Input voltage340–480V phase to phase, 170–280V phase to neutral (SG Power datasheet); custom ranges on request
Output voltage410V ±1% phase to phase and 230V ±1% phase to neutral (SG Power datasheet); set point adjustable to 380, 400 or 415V
Full-load currentAbout 696 A per phase at 415V
Regulation±1%
Efficiency97%, tested as per IS 2026 (Part 1):1977 (SG Power datasheet)
Output frequency50 Hz ±3%
Output delay3–200 seconds, adjustable
ControlKNEUTRON microcontroller with a high sampling rate; true RMS sensing of input and output without a control transformer
MotorHigh-efficiency, high-torque AC stepper motor
TransformersDimmer (variac) and buck-boost transformers rated for 100% load current; wound and tested in-house on grain-oriented silicon steel for low iron and no-load losses; built to IS 9815 (Part 1), IS 5142 and IS 2026
WindingPure copper winding (SG Power datasheet)
CoolingOil cooled, transformers immersed in oil (ONAN)
MountingFloor mounting (SG Power datasheet)
HousingPowder coated CRC sheet (SG Power datasheet)
Insulation resistanceNot less than 7 mega-ohms, tested at 500V DC (SG Power datasheet)
Leakage current32 micro-amperes under normal operating conditions, tested as per IS 302-1:1979 (SG Power datasheet)
DesignBalanced or unbalanced
Duty100% load, continuous
Test certificationNABL tested (SG Power datasheet)
Applicable standardIS 9815 (Part 1)-1984 (SG Power datasheet)
Catalogue model500 kVA Oil Cooled, 170–280V per phase
Country of manufactureMade in India, at SG Power’s Ghaziabad factory

The rows marked “SG Power datasheet” are the guaranteed technical particulars from SG Power's 500 kVA oil cooled datasheet. Other values come from the KNEUTRON servo stabilizer catalogue. Features and specifications may change as the technology is improved, so the final values are confirmed in our quotation. The IS standards are published by the Bureau of Indian Standards.

Other oil cooled servo stabilizers: 60 kVA | 75 kVA | 100 kVA | 125 kVA | 150 kVA | 200 kVA | 250 kVA | 400 kVA | 500 kVA | View all oil cooled models | View all air cooled models

What Features and Protections Does the 500 kVA Unit Have?

Every SG Power 500 kVA servo voltage stabilizer is a microcontroller-based digital servo stabilizer, with a KNEUTRON controller, a front-panel display and ±1% voltage regulation. Its protections cut off the output on over-voltage, under-voltage, overload, phase reversal and single phasing, with an adjustable time delay. Calibration is done on a touchpad.

The display shows phase-to-neutral and phase-to-phase voltage, frequency and the output current of each phase. Start, Stop and Menu keypads sit on the front panel. You can set the output voltage and input band, and choose manual or automatic start and stop.

ProtectionWhat It Guards Against
Over-voltage cut-offHigh mains voltage reaching machines and equipment
Under-voltage cut-offVery low voltage that overheats motors and compressors
Overload cut-offLoad above the set limit; the display shows “Overload”, and the output restarts once the load is reduced and Start is pressed
Output delay (3–200 seconds)Compressor and motor damage when power returns after a cut
Trip time delay (variable settings)Nuisance tripping on very short voltage swings
Phase reversal cut-offWrong phase sequence, which can run motors backwards; the display shows “Ph. Reversal”, and the unit restarts once two incoming phases are interchanged and Start is pressed
Single phasing protectionLoss of one phase, which can burn out three-phase motors

Need a 500 kVA 3 phase servo stabilizer with a custom input range? We build it to your site conditions.

Why Is a 500 kVA Servo Stabilizer Oil Cooled?

A 500 kVA servo stabilizer is oil cooled because its transformers carry about 696 A per phase, often round the clock. Insulating oil removes this heat far better than air, so the windings stay cooler under continuous load. SG Power’s air cooled range stops at 50 kVA, so every larger size, up to 500 kVA, is oil cooled.

In an oil cooled servo stabilizer, the variacs and buck-boost transformers sit in insulating oil inside a steel tank. Warm oil rises, gives its heat to the tank walls and sinks again. This oil natural, air natural (ONAN) cooling needs no pumps or fans, which makes the unit a heavy-duty choice for continuous, 24×7 industrial use.

Oil Cooling at 500 kVAWhat It Means for You
Transformers immersed in oil (ONAN)Windings stay cooler under continuous, near-full load
Sealed steel tankSuits factories and hot, dusty or humid rooms, on 24×7 duty
Large, heavy, floor-standing unitNeeds a designed concrete plinth and lifting access
Oil in the tankNeeds monthly oil level and leak checks, plus a yearly oil test

For a full comparison, see SG Power's oil cooled servo stabilizers and air cooled servo stabilizers.

500 kVA Servo Stabilizer or HT AVR Transformer?

A 500 kVA servo stabilizer corrects voltage on the LT side, after your transformer, for the loads it feeds. An HT AVR transformer corrects voltage on the HT side, at the transformer itself, for the whole plant. Plants that take an HT supply and see wide voltage swings on every feeder sometimes choose the HT AVR route instead.

500 kVA Servo Stabilizer (LT)HT AVR Transformer
Where it sitsAfter the distribution transformer, before the LT panelAt the HT incoming supply
What it protectsThe loads it feedsThe whole plant, including the transformer
Best forLT consumers, or HT plants where one load centre needs correctionLarge HT plants with voltage problems on every feeder

SG Power’s KNEUTRON catalogue lists distribution transformers from 63 kVA to 2000 kVA, so one maker can supply the transformer and the stabilizer. For indoor substations, SG Power also makes dry-type transformers. Read more on SG Power's HT AVR transformer and distribution transformers, or ask us to compare both for your plant.

Where Should a 500 kVA Oil Cooled Stabilizer Be Placed?

Place a 500 kVA oil cooled stabilizer in a dry, ventilated electrical room or covered substation yard, on a level concrete plinth, close to the main LT panel. Keep it away from rain, direct sun and flammable materials. Plan lifting and access before delivery, because the unit is large and heavy.

DoAvoid
A ventilated electrical room, substation room or covered yardOpen areas exposed to rain and direct sun
A level concrete plinth designed for the full weight with oilUneven or weak floors
Clear space around the tank for airflow and servicingWalls or stored items pressed against the tank
A spot next to the main LT panel to keep heavy cable runs shortLong cable runs that add voltage drop and cost
Crane or forklift access, and a door and route wide enough for the unitNarrow doors, ramps or basements without a lifting plan
A fire extinguisher suitable for electrical and oil fires nearbyFlammable materials, fuel or waste stored close by

For reference, 500 kVA oil cooled units listed online weigh roughly 1.1 to 2 tonnes, depending on input range and design (listings checked November 2026). SG Power confirms the dimensions, weight and oil quantity of your model in the quotation, so you can design the plinth in advance.

Planning the electrical room? We'll share the dimensions and layout for your 500 kVA model.

Where Is a 500 kVA Servo Stabilizer Used?

A 500 kVA servo stabilizer is used where a large plant or building needs one unit for most of its LT load, often on round-the-clock duty. It protects factories, hospitals, malls, hotels and campuses from high and low voltage, voltage dips during motor starts, and damage to motors, chillers and controls.

ApplicationWhat It Protects
Large factories and engineering unitsCNC machines, VMCs, presses, compressors and production lines
Plastics, printing and packaging plantsInjection moulding machines, printing presses and packaging lines
Textile, pharmaceutical, rubber and paper unitsSpinning and weaving machines, process lines, mixers and controls
Flour mills, rice mills and cement unitsMotors, grinders and conveyors in dusty rooms, where oil cooling helps
Hospitals and medical collegesImaging, operation theatres, ICUs, lifts and central air conditioning
Malls, hotels and office complexesChillers, VRV systems, lifts, escalators, lighting and IT
Cold storage and food processingCompressors, refrigeration plants and processing lines
Water bottling and pumping stationsPumps, fillers and motor control panels
Campuses, institutions and research centresHostels, labs, scientific equipment and building services
Lifts and SCADA-based systemsLift controllers, PLCs and automation panels
Telecom, IT and automobile unitsTelecom equipment, server rooms and workshop machines

SG Power’s catalogue lists customised engineering for cold storage, water bottling plants, CNC machines, SCADA-based systems, hospitals, malls and institutions, and lifts. Electrical contractors, EPC companies and consultants also buy 500 kVA units from us for projects that need several stabilizers across plants or buildings.

How to Install and Maintain a 500 kVA Servo Stabilizer

Have a qualified electrical contractor install the 500 kVA stabilizer on the main LT supply, after the transformer or DG changeover and before the LT distribution panel. Check the oil level before first power-on, connect proper earthing and book a yearly service. Regular oil checks keep the unit cool and accurate.

Size the input breaker, bypass arrangement and cables for about 696 A per phase, allowing for higher input current at low voltage; at this rating, parallel cable runs or a bus duct are common

Connect the tank and body to the earthing system, with earthing rods, earthing clamps, earthing strips and an earth pit cover, adding earth enhancing compound in dry or rocky soil; earthing practice is set out in IS 3043

Make permanent earth joints by exothermic welding, which suits the heavy conductors used at large plants

Follow the CEA (Measures relating to Safety and Electric Supply) Regulations, 2023 for the installation and earthing work

Run the heavy power cables on a cable tray, with trefoil clamps for single-core cables

Fit surge protection devices ahead of the stabilizer, and lightning protection where needed

Connect any UPS after the stabilizer, never before it

A servo stabilizer gives no electrical isolation; where equipment needs it, add an isolation transformer from SG Power's transformers range, which the catalogue lists from 10 kVA to 2000 kVA

Use the bypass only during servicing; equipment is unprotected in bypass

TaskHow OftenWho
Check input and output readings on each phaseDaily or weeklyPlant electrician
Check oil level and look for leaksMonthlyPlant electrician
Check cable terminations for heating marksEvery 6 months, ideally with a thermal cameraElectrician
Test oil condition (breakdown voltage) and top up or filterYearly, or as advisedTrained technician
Inspect and replace worn carbon brushesYearly, or if correction slowsTrained technician
Full service and calibrationYearly, or under an AMCSG Power service

Top up only with clean transformer oil (mineral oil). New mineral insulating oil in India is covered by IS 335, and the general properties of transformer oil explain why moisture and dirt must be kept out. For wiring and placement in detail, see the servo stabilizer installation guide.

What 500 kVA Stabilizer Tips Do Indian Plant Engineers and Electricians Share?

Indian plant engineers and electricians on forums such as TechEnclave, HiFiVision and Team-BHP share lessons that apply to 500 kVA and other large three-phase stabilizers. Measure each phase over several days, leave headroom for motor starting, keep heaters off the stabilized line, and choose a supplier with quick local service.

Common ConcernWhat to Do
Voltage on one phase falls much lower than the othersRecord each phase in the morning, evening and night for a few days, and ask for an unbalanced design or a custom input range
Motors and compressors trip when the voltage dipsSize with a 25% margin for starting current, and set the output delay so compressors restart only after the voltage settles
Heaters, ovens and furnaces push the size and cost upWire resistive loads on a separate, unstabilized feeder
High voltage lasts for hours after a line or neutral fault and burns equipmentSurge devices absorb only short spikes; the stabilizer’s over-voltage cut-off disconnects the load when input stays above the band, so use both
The output hunts back and forth before it settlesOften a sign of a unit far larger than its load, or of a worn carbon brush; size on the real running load and have it calibrated at the yearly service
A short click or hum each time the voltage changesThis is normal, as the servo motor turns the variac; place the unit in a separate electrical room
A stabilizer keeps failing at one siteHave the supply checked with a power analyser for harmonics and a loose neutral before replacing parts
A failed unit leaves the whole plant unprotectedChoose a supplier with local service and spares, keep a bypass for use until service arrives, or split the load across two units

Forum threads checked November 2026. Prices and brand names from the threads are not used here.

Facing low voltage or frequent trips at your plant? Share your readings and load list, and we'll size the unit.

How to Choose 500 kVA Servo Stabilizer Manufacturers and Suppliers

To choose between 500 kVA servo stabilizer manufacturers and suppliers, first confirm that the unit suits your load, room, LT panel and lowest site voltage. Then compare regulation, efficiency, protections, oil fill, in-house manufacturing, testing and local service. Ask every seller the same questions, in writing.

1

Do you manufacture the 500 kVA unit, or resell another company’s model?

2

Is it three phase and oil cooled, and what input range does it cover?

3

Is it balanced or unbalanced?

4

What regulation and efficiency does it give, in writing?

5

Which protections and time delay are included?

6

Are the transformers and variacs made and tested in-house?

7

What are the size, weight and oil quantity?

8

What is the correction speed, in volts per second, and the maximum ambient temperature?

9

Will you share a datasheet, a general arrangement (GA) drawing and a routine test report?

10

Are the input breaker, bypass, oil, GST, freight and installation included?

11

Who services the unit near my site?

500 kVA Servo Stabilizer Manufacturers vs Suppliers: What Is the Difference?

Manufacturers of 500 kVA servo stabilizers design the unit, wind its transformers and variacs, and assemble and test it in their own factory. Suppliers, dealers and traders buy finished units and resell them. SG Power is both, so you deal with the maker directly, including for custom input ranges and designs.

Manufacturer (such as SG Power)Supplier, Dealer or Trader
Design and transformersDesigns the unit and winds its transformers and variacsBuys finished units
Custom input range or designBuilt to your siteLimited to stock models
TestingRoutine-tests every unit in its own factoryDepends on the maker
After-sales supportDirect from the factory teamPassed back to the maker

For more on choosing a maker, read about automatic servo voltage stabilizer manufacturers in India.

How to Buy a 500 kVA Servo Stabilizer From SG Power

Buying a 500 kVA servo stabilizer from SG Power takes five steps, from sharing your load details to installation. Our team checks the size, recommends the input range and design, and sends a written quote. The unit is then built and tested in our Ghaziabad factory before dispatch.

1

Share your details: load list, single-line diagram if available, lowest and highest site voltage, room conditions and location.

2

Get sizing and a quote: we confirm whether 400 kVA, 500 kVA or a larger build suits you, and which input range and design, and send a written quote.

3

Confirm the order: approve the specification, drawings and quote.

4

Manufacturing and testing: the unit is manufactured and tested in our Ghaziabad factory.

5

Dispatch and installation: the unit is sent to your site, with installation support on request.

Ready to start? Send your load list today.

Why Choose SG Power Among 500 kVA Servo Stabilizer Manufacturers?

Buyers choose SG Power among 500 kVA servo stabilizer manufacturers because it has built power products for 15+ years, winds its transformers in-house and tests every unit before dispatch. Its catalogue lists the 500 kVA oil cooled model, the largest in its standard range, in balanced and unbalanced designs, with service in 127+ cities.

Why SG PowerDetail
Experience15+ years of manufacturing electrical and power products
Factory7,000 sq m in Ghaziabad, 84 machines, 250+ employees
Quality checks100% of units tested; a 3-level quality check covering 173 checkpoints
CertificationsISO 9001:2015 certified organisation; RoHS certificate covering servo stabilizers; MSME and SSI registered
Customers5,937+ customers in 319+ cities; after-sales service network in 127+ cities
Retention89% customer retention and 93% dealer retention, with 1,319 dealers
Full rangeAir cooled 10–50 kVA and oil cooled up to 500 kVA, including the 250, 400 and 500 kVA oil cooled models
Other productsTransformers, earthing and lightning protection

The servo stabilizer design has been tested at an NABL-accredited laboratory, and SG Power is an ISO 9001:2015 certified organisation. See the full range on our servo voltage stabilizer page, compare air cooled, oil cooled and 3 phase stabilizer models, or learn more about SG Power.

Trusted by Government Bodies, PSUs and Companies

SG Power's servo stabilizers, earthing, lightning protection and other electrical products are supplied to government bodies, PSUs and well-known companies across India. These buyers include power utilities, metro and railway projects, defence units and large manufacturers. The organisations below appear with purchase orders in SG Power's catalogue:

SectorOrganisations
Power and utilitiesPOWERGRID, NTPC, BHEL, NPCL, Adani, Reliance Power
Infrastructure and metroL&T, Alstom, Indian Railways, Tata (smart city project), Welspun
Defence and governmentDRDO, Indian Army, Indian Air Force, BSF, Ministry of Defence, Airports Authority of India
Industry, telecom and corporateHindalco, JK Cement, Jubilant, Bhushan Power, BSNL

Our Satisfied Clients

Adani Power Limited (Power Project)

Project Location - Karnataka

Power infrastructure project with advanced electrical solutions.

Air Force

Project Location - Kanheri Hills

Defence sector electrical and protection systems.

Airport Authority of India

Project Location - Hyderabad

Airport infrastructure and electrical safety solutions.

Alstom Transport India Limited (Metro Projects)

Project Location - Pune

Metro rail electrical installations and grounding systems.

AVVNL

Project Location - Ajmer

State electricity distribution network solutions.

Jodhpur Vidyut Vitran Nigam Limited

Project Location - Jodhpur

Power distribution and earthing solutions.

BHEL (Power Project)

Project Location - Bangalore, Noida

Heavy electrical and industrial power systems.

Bhushan Power & Steel Ltd

Project Location - Odisha

Steel industry electrical infrastructure solutions.

BSF (Ministry of Defence)

Project Location - Nashik, Chhattisgarh

Defence-grade electrical protection systems.

BSNL Project

Project Location - Lucknow, Jabalpur

Telecom infrastructure and grounding systems.

Central Electronics Ltd.

Project Location - Ghaziabad

Government electronics and power systems.

HINDALCO

Project Location - Sambalpur

Aluminium industry electrical safety solutions.

Indian Army (Power Project - GEM)

Project Location - Srinagar

Military-grade electrical infrastructure.

Indian Railways

Project Location - Kerala

Railway electrification and protection systems.

J.K Cement

Project Location - Rajasthan

Cement industry electrical solutions.

Dakshin Haryana Bijli Vitran Nigam (DHBVN)

Project Location - Haryana

State power distribution infrastructure.

Jubilant

Project Location - Noida

Industrial electrical and safety systems.

Larsen & Toubro Limited

Project Location - Khavda, Bikaner

Large-scale construction and power projects.

NPCL

Project Location - Noida

Private electricity distribution systems.

NTPC Limited

Project Location - Chhattisgarh

Thermal power plant electrical solutions.

Reliance Power

Project Location - Shahjahanpur

Power generation and infrastructure systems.

SpiceJet

Project Location - Gurugram

Aviation electrical infrastructure solutions.

Tata (Smart City Project)

Project Location - Noida

Smart city electrical and infrastructure systems.

SG Power Customer Ratings and Reviews

SG Power Products Pvt. Ltd. is rated 4.2 out of 5 from 133 buyer ratings on IndiaMART (checked 4 November 2026). Its Noida office is rated 4.4 out of 5 from 78 Google reviews (checked October 2026). On IndiaMART, 83% of buyers report overall satisfaction, and SG Power scores 86% for response.

SourceRating or ScoreBased On
IndiaMART4.2 out of 5133 buyer ratings
IndiaMART user satisfaction83%IndiaMART buyer feedback
IndiaMART response score86%IndiaMART buyer feedback
Google (Noida office)4.4 out of 578 reviews

Buyers comparing 500 kVA servo stabilizer manufacturers can check these ratings independently.

The ratings cover all SG Power products, not 500 kVA servo stabilizers alone. Recent IndiaMART reviews come from buyers of three-phase servo controlled voltage stabilizers, earthing electrodes, lightning arresters, trefoil clamps and rectifiers.

Before ordering a 500 kVA unit, you can also ask any maker for references from similar installations, a routine test report and a visit to its factory.

Read SG Power reviews on IndiaMART

500 kVA Servo Stabilizer Manufacturers and Suppliers in Noida and Delhi NCR

SG Power Products Pvt. Ltd. is among the 500 kVA servo stabilizer manufacturers and suppliers in Sector 62, Noida, with its own factory in Ghaziabad. It supplies and services 500 kVA units across Delhi NCR, Uttar Pradesh and the rest of India. Buyers in Delhi, Noida and Gurugram get local sizing and service.

Looking for 500 kVA servo stabilizer suppliers in Delhi NCR, a 500 kVA servo stabilizer in Noida or 500 kVA servo stabilizer manufacturers near me? Our Sector 62 office and Ghaziabad factory serve the whole NCR, including Greater Noida, Sahibabad, Okhla, Faridabad and Gurugram. We also supply customers in 319+ cities, including Noida, Delhi, Gurugram, Ghaziabad, Lucknow, Jaipur, Ahmedabad, Mumbai, Pune, Hyderabad, Bengaluru and Chennai.

What buyers in Delhi NCR get from SG Power:

Sizing and quotes from our Sector 62, Noida office

Manufacturing and testing at our own Ghaziabad factory

After-sales service through a network in 127+ cities

SG Power Products Pvt. Ltd.

17th Floor, L-17-1714B, The Iconic Corenthum, Plot No. A-41, Sector 62, Noida, Gautam Buddha Nagar, Uttar Pradesh 201309

Phone: +91-8929722150 · Email: enquiry@sgpower.co.in · Contact page

Want a 500 kVA industrial servo stabilizer delivered to your site? Ask for a quote, and we'll confirm the model and price.

500 kVA Servo Stabilizer: Key Facts in Brief

These are the main facts about SG Power's 500 kVA servo voltage stabilizer, in short form for quick reference:

What it is: a three-phase, oil cooled servo voltage stabilizer rated 500 kVA, listed in SG Power’s catalogue.

Load: about 400 kW at full rating; keep the running load to about 320 kW.

Current: about 696 A per phase at 415V.

Cooling: oil cooled (ONAN), for continuous duty and hot or dusty rooms.

Output: 410V ±1% phase to phase, 230V ±1% phase to neutral, 97% efficiency tested to IS 2026 (Part 1), 100% load continuously.

Input: 170–280V per phase, or 340–480V phase to phase; custom ranges on request.

Fits: running loads of about 256 to 320 kW; above that, ask about a custom build or two units.

Price: on request, after a free load check.

Ratings: 4.2 out of 5 from 133 buyer ratings on IndiaMART, and 4.4 out of 5 from 78 Google reviews.

Maker and supplier: SG Power Products Pvt. Ltd., Noida, one of the 500 kVA servo stabilizer manufacturers and suppliers in India, with its own factory in Ghaziabad.

* Prices are indicative. For the latest price, contact SG Power.

Frequently Asked Questions About 500 kVA Servo Stabilizers

* Prices are indicative. For the latest price, contact SG Power.

Get a Quote From 500 kVA Servo Stabilizer Manufacturers

For the latest factory price, contact SG Power, direct 500 kVA servo stabilizer suppliers, with your load list, single-line diagram, room conditions and lowest site voltage. We’ll confirm whether 400 kVA, 500 kVA or a larger build and which input range suit your plant, build the unit for your site and support it after installation.

Sources and References

The specifications on this page come from SG Power's product catalogue (February 2026), its KNEUTRON servo stabilizer catalogue and its 500 kVA oil cooled datasheet, checked in November 2026. Load and current figures are calculated at 415V and a 0.8 power factor. Final values are confirmed in our quotation.